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Industrial Double Deep Racking
High-Density Double Deep Rack

High-Density Industrial Double Deep Pallet Racking System

The High-Density Double Deep Racking System is a highly efficient, high-density warehouse storage solution engineered to drastically reduce aisle space and maximize your available floor footprint. By allowing pallets to be stored two-deep in a single-sided rack—or four-deep in a double-sided configuration—this system significantly increases storage density compared to standard selective racking.

  • Item No :

    Double Deep Racking
  • Order(MOQ) :

    1PCs 40HC
  • Payment :

    TT
  • Product Origin :

    China
  • Color :

    RAL5010/2009, or customized
  • Shipping Port :

    Xinggang, Tianjin, China
  • Lead Time :

    About 25 days
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Product Overview


High-Density Double Deep Rack

The Double Deep Pallet Racking system achieves space optimization by eliminating unnecessary aisles. While standard pallet racking requires an aisle between every two rows, the double deep system condenses four rows into one central aisle access point. Because pallets are stored behind one another, a specialized reach truck with an extendable pantograph mechanism is required to deposit and retrieve pallets. Due to the restriction of goods' weight and the extended reach, the maximum safe lifting height for the forklift in this system is generally around 9 meters.

 

Operating on the First-In, Last-Out (FILO) inventory management principle, it maintains an immediate accessibility rate of 50%, striking a perfect balance between dense storage capacity and reasonable inventory circulation. It is the ideal structural solution for facilities storing large volumes of identical goods with multiple pallets per SKU. Engineered for durability and safety, the system elevates bottom pallets off the floor for secure handling and requires specialized deep-reach forklifts for operation. As a professional manufacturer, we fully support custom fabrication based on client engineering drawings, ensuring the racking perfectly integrates into your specific warehouse layout.

 

Advantages


 

  • Space & Capacity

    Greatly improve warehouse space utilization. Two pallets are stored back-to-back in one position,nearly doubling storage capacity compared with conventional single deep racking.
    Fewer operating aisles are required, making full use of available warehouse area.
  • Cost Performance

    Lower overall investment than fully automated high-density racking systems. It achieves high-density storage at a moderate cost.
    Simple structure, low construction and maintenance costs.
  • Operation & Compatibility

    Designed for reach trucks, no need for special customized handling equipment. Easy to matchconventional warehouse forklifts.
    Simple loading and unloading process, easy for operators to learn and use.
    More flexible than drive-in racking; suitable for goods with medium picking frequency.
  • Structure & Safety

    Adopts heavy-duty steel structure with reinforced uprights and beams, strong load-bearingcapacity and good overall stability.
    Equipped with standard safety accessories such as column protectors, back stops and beam locksto prevent collision and pallet falling.
  • Application Flexibility

    Supports customized size, load capacity and surface treatment.
    Widely applicable to manufacturing, food, beverage, electronics, logistics and distribution centers.
    Works well in normal temperature warehouses, and can be treated for damp or light corrosiveenvironments.

 

Technical Parameters


Specification Details
Storage Depth Configuration 2 pallets (Single-sided) / 4 pallets (Double-sided)
Inventory Flow Principle FILO (First-In, Last-Out)
Space Utilization Rate Up to 90%
Max Forklift Lifting Height Approximately 9 meters (Subject to specific load weight)
Immediate Selectivity 50%
OEM/ODM Support Available. Fully customizable based on client CAD/drawings.

 

Applications


 

This racking architecture is particularly suitable for specific warehouse environments, including:

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    Facilities where each kind of goods (SKU) is stored in large quantities across multiple pallets.
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    Cold storage warehouses where floor space is at a premium and density is critical.
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    Manufacturing hubs and bulk distribution centers prioritizing space economy over 100% immediate pallet selectivity.

 

FAQ


What type of material handling equipment is required for Double Deep Racking?

This system requires a specialized deep-reach forklift (reach truck) equipped with an extendable mechanism that can reach into the racking to access the second pallet position.

What inventory rotation system does this racking support?

It operates on the First-In, Last-Out (FILO) principle. The front pallet must be removed before the rear pallet can be accessed.

Are there height limitations for this racking system?

Due to the physical restrictions of goods weight and the reach of specialized forklifts, the maximum lifting height is generally designed around 9 meters.

Can you manufacture the racking system according to our specific warehouse drawings?

Yes, absolutely. We specialize in custom industrial storage solutions. You can provide your warehouse blueprints or specific racking component drawings, and we will manufacture the system to meet your exact load capacities and dimension requirements.

 

 

 

 

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Contact Us :export@kjhdracking.com

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