Custom‑Built CTU Racking Series Tailored for Client‑Specific Automated Warehouse Projects

Our company has completed a full set of custom‑built CTU racking series for one of our key  clients, delivering tailor‑made racking structures to match their automated tote‑to‑person warehouse project.

CTU (Carton Transfer Unit) racking works together with CTU mobile robots to realize automatic tote/carton storage and retrieval. Unlike standard off‑the‑shelf racks, this project required non‑standard dimensions, special load requirements and robot‑compatible structural modifications to fit the customer’s existing warehouse layout, robot model and material box specifications.

Key Customization Points of This CTU Racking Project

• Dimension & height customisation: Rack height, bay depth and shelf levels re‑calculated according to customer building height and robot lifting capacity.
• Robot‑adapted structure: Special beam cut‑outs, guide clearance and reinforcement design to ensure smooth robot access without collision.
• Tote‑oriented load design: Each shelf unit optimized for customer‑used plastic totes & cartons, uniform load distribution for long‑term automated operation.
• Surface & material adjustment: Steel grade and powder‑coating finish adjusted to suit local humidity and warehouse environment.
• Compatibility guarantee: Fully compatible with mainstream CTU robot brands, ready to connect with customer WCS / WMS warehouse management systems.

What Benefits Does Custom CTU Racking Bring to Warehouse Operators

Many warehouses face pain points: fixed‑size standard racks cannot match robot parameters, waste vertical space, or cause frequent access failures. Custom‑engineered CTU racking solves these practical problems:

1. Improve warehouse space utilization by 30‑50% with high‑bay compact layout.
2. Guarantee stable cooperation between racks and CTU robots, lower failure rate in 24/7 automatic operation.
3. Fit existing building constraints, no need for large‑scale warehouse reconstruction.
4. Suitable for electronics components, auto‑parts, e‑commerce fulfilment, 3PL distribution and small‑parts manufacturing warehouses.

Our Custom CTU Racking Service Capability

We provide one‑stop service from early‑stage layout simulation, structural calculation, drawing confirmation, manufacturing, quality inspection up to shipment guidance. Our engineering team can adjust rack structures for different CTU robot models, tote sizes, load weights and site conditions. Whether you need single‑deep, double‑deep CTU rack layout, we can deliver drawings and technical proposals according to your project data.